Unprofessional

Hosted by Hilary Corna

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156

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Jun 2026

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About the show

Hilary Corna, former Toyota executive and process expert, empowers service-based businesses to streamline operations and scale with clarity using the PDCA methodology. Unprofessional is a community-driven podcast for bold leaders seeking actionable strategies, fresh perspectives, and the tools to build streamlined, impactful businesses with purpose.

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60 recent

June 16, 202622 min

[SOLO] From Japan to Toyota The Childhood Story That Led Me to Kaizen

In this solo episode, Hilary Corna shares the personal story behind her passion for Japanese culture, process improvement, and Toyota. She reflects on how childhood curiosity, studying Japanese, taking a leap to work abroad, and eventually joining Toyota in Singapore shaped the work she still does today. Hilary also shares why she left Toyota, how her first book came to life, and why she still feels called to help organizations improve after nearly two decades.To join The Ops Edge Academy waitlist, visit www.HilaryCorna.com or email team@hilarycorna.comTIMESTAMPS[00:50] Hilary's origin story[04:30] Studying abroad in Japan and making meaningful connections[08:40] Moving to Singapore with no job and betting on herself[10:40] Landing multiple offers — and finally Toyota[14:20] Bringing Kaizen and PDCA from manufacturing to dealerships[18:10] How childhood curiosity turned into a lifelong calling[19:20] Why Hilary eventually left Toyota[21:50] Why the work still feels meaningful today

June 5, 202613 min

[SOLO] Reflections from EMP Why Growth Starts Feeling Heavier Than It Should

In this solo episode, Hilary Corna shares reflections after speaking at EMP (a highly competitive, MIT-based program connected to the origins of EO). After dozens of conversations with founders and leadership teams, one theme kept coming up: most companies aren’t struggling because growth stopped—they’re struggling because growth started to feel heavier than it should. Hilary explains the concept of “invisible drag,”why revenue growth can mask operational problems for a long time, and how complexity creates variability → friction → leadership dependency. To join The Ops Edge Academy waitlist, visit www.HilaryCorna.com or email team@hilarycorna.comTIMESTAMPS[00:50] Back from speaking at EMP (what it is + why it matters)[01:20] Why growth starts feeling heavier than it should[02:25] “Invisible drag” explained (the hidden accumulation)[03:35] Misdiagnosis: “people problem” vs operational maturity gap[04:35] The loop: complexity → variability → friction → dependency[05:05] Why real improvement is lots of small fixes (not one big leap)[07:00] What CEOs really want: leverage + less rescuing[07:30] Operational maturity isn’t control—it’s leadership freedom[08:05] If it feels heavy, you may have outgrown your old way of operating[10:00] A key check: are your processes evolving as fast as complexity/revenue?[11:00] 3 takeaways + questions to reflect on

May 20, 20268 min

[SOLO] Continuous Improvement Has Become Corporate Theater

In this solo episode, Hilary Corna calls out an uncomfortable truth: in many organizations, “continuous improvement” has quietly turned into corporate theater—a lot of activity that looks like progress, but doesn’t actually change anything. Hilary breaks down what real continuous improvement looks like day-to-day (stability, daily problem solving, psychological safety, and leadership maturity), plus how her team can help companies rebuild the system behind the work.To join The Ops Edge Academy waitlist, visit www.HilaryCorna.com or email team@hilarycorna.comTIMESTAMPS[00:50] The uncomfortable truth: continuous improvement has become corporate theater[01:39] “Rehearsing” improvement vs actually improving[02:36] The real standard: if behavior doesn’t change, improvement didn’t happen[03:30] Vulnerability + transparency: why leaders avoid showing the “mess”[04:30] Initiative fatigue: when employees stop believing it’ll stick[06:08] What real CI looks like (better questions + smaller daily problem solving)[07:37] Kaizen without sustained adoption = expensive performance

May 6, 202610 min

[SOLO] Inside The Ops Edge Academy Right Now

In this solo episode, Hilary Corna shares a real-time update from inside her Ops Edge Academy cohort—and a pattern she sees in almost every company trying to improve operations: the moment when “a few small fixes” suddenly turn into a web of dependencies. She explains why that discomfort is actually progress (not overcomplication), how scoping exposes the work that was already there, and what it looks like to shift from being busy to being coordinated. She closes with a simple question to help you spot whether you’re making isolated improvements—or coordinating a systemized shift.To join The Ops Edge Academy waitlist, visit www.HilaryCorna.com or email team@hilarycorna.comTIMESTAMPS[01:30] The moment every company hits: when “a few fixes” suddenly explode[02:20] Scoping exposes reality[03:10] The reframe: clarity doesn’t reduce work—clarity reveals work[03:30] From chaos to coordination: why one coordinated plan changes everything[04:00] “Busy” vs “coordinated”[05:00] Incremental change vs rushing the rollout[06:40] The execution truth: you won’t over-communicate—most teams under-communicate[07:00] The Toyota rule of thumb: tell people (at least) 10 times[08:00] The stall point: trying to implement everything in isolation[09:20] The closing question: isolated improvements or a systemized shift?

April 21, 20267 min

[SOLO] Why Your Company Only Improves When Things Break

In this solo episode, Hilary Corna explains why most companies don’t improve until something actually breaks—and how that creates a “firefighting” culture that feels productive, but quietly makes the business fragile. She reframes the problem as a behavior issue (what gets rewarded), not just a process issue, and shares how healthy organizations build momentum by improving while things are still working. Hilary introduces PDCA as a simple habit (not a giant initiative), shows how small improvements compound over time, and closes with a practical challenge you can run this week to build operational “health” instead of constantly managing emergencies.TIMESTAMPS [00:50] The “sting” statement: most companies only improve when something breaks [01:22] The hidden cost: by the time you react, you’ve already paid the price [01:27] What “70% working” looks like (messy handoffs, inconsistency, rework) [02:03] Real consequences: lost clients, lawsuits, damaged social proof [02:32] You’re not alone—and why proactive improvement is the harder (better) path [02:57] The uncomfortable truth: it’s not a process problem, it’s a behavior problem [03:03] How organizations reward firefighting (and ignore prevention) [03:48] When your best people become expert “reactors” instead of system designers [04:13] The ceiling: you can’t scale chaos (more people/meetings won’t fix it) [04:40] What scalable companies do differently: improve when things are working [05:16] PDCA as a simple habit (Plan–Do–Check–Act), not a massive initiative

April 10, 20269 min

[SOLO] The Dangerous Phase No One Talks About When Your Business Looks Like Its Working

In this solo episode, Hilary Corna explains what she calls the most dangerous (and most ignored) phase of business growth: the moment when everything looks fine on the outside—clients are coming in, the team is busy, the reputation is growing—but internally, execution feels heavier than it should. She breaks down the subtle signs you’re relying on effort instead of design, why issues become “normal” and stop getting questioned, and the three hidden costs that quietly stall growth: decision drag, leadership bottlenecks, and repeated problems that never truly get solved. Hilary closes with the mindset shift that changes everything—and a simple way to identify where to start improving flow and repeatability.TIMESTAMPS [00:50] The question: “Things look good… so why does something feel off?”[01:50] Defining the “It Looks Like It’s Working” phase [02:08] What it looks like underneath: heroics, slow approvals, and normalized friction[04:30] The three hidden costs this phase creates [04:34] Hidden cost #1: Decision drag [05:07] Hidden cost #2: Leadership bottlenecks (unblocking vs leading) [05:38] Hidden cost #3: Repeated problems that never get solved—just handled [06:23] The shift: from “How do we get this done?” to “Why is this so hard?” [07:54] If you’re dependent on “lynchpin” people, it’s a repeatability problem

April 1, 20267 min

[SOLO] Why Your Business Feels Chaotic (Even Though You Have Smart People)

In this solo episode, Hilary Corna unpacks a common leadership frustration: “We have really smart people… so why does everything still feel chaotic?” She explains why this usually isn’t a talent problem—it’s a systems and clarity problem. Hilary breaks down how unclear structures create inconsistent decisions and misalignment, walks through the three stages of organizational maturity, and shares three practical starting points to reduce chaos by building consistency first.TIMESTAMPS [02:02] Most businesses don’t have a talent problem — they have a system problem [03:25] Stage 1: Early / reactive (it works… until it doesn’t) [03:59] Stage 2: Growing with friction (more people, more complexity, no shared systems) [04:28] Stage 3: Mature & structured (calmer, more predictable execution) [05:42] 3 starting points to reduce chaos and build clarity [05:45] Start point #1: Look for patterns, not people [05:53] Start point #2: Standardize how you solve problems [06:05] Start point #3: Create consistency before optimization

March 23, 20269 min

[SOLO] 3 Processes Every Company Should AI-Enable First

In this solo episode, Hilary Corna breaks down where to start with AI at work—without trying to “AI everything” and overwhelming your team. She shares a simple lens for choosing the right starting point (repeatable, already happening, and slightly painful), then walks through three high-ROI processes to AI-enable first: decision support, communication & documentation, and continuous improvement. Hilary also explains how to start small, test, refine, and build capability over time so AI strengthens your systems instead of becoming another unfinished initiative.Visit www.HilaryCorna.com/learning-center for free tools and resourcesFollow @HilaryCorna on socialTIMESTAMPS[00:50] Why AI is overwhelming teams right now[01:44] Episode focus: the 3 processes to AI-enable first (fast ROI, low resistance)[02:28] Process #1: Decision support (speed up information + thinking)[03:23] Process #2: Communication & documentation (the hidden time drain)[05:08] Process #3: Continuous improvement (finding patterns + bottlenecks faster)[06:03] Strengthening PDCA: how AI helps in “Check” and “Act”[06:41] Don’t implement everything at once—pick one, start small, refine[07:46] Avoid distractions: don’t jump to advanced AI before fundamentals[08:11] The marathon analogy: build AI capability iteratively

February 25, 20268 min

[SOLO] Doing Lean Won’t Make You Toyota

In this solo episode, Hilary Corna challenges a common misconception in continuous improvement: doing “Lean” activities won’t automatically produce Toyota-level performance. She explains why many organizations copy the visible symptoms of Lean (boards, workshops, language) instead of building the system behind it—Toyota’s management architecture. Hilary breaks down what “architecture” really means in day-to-day leadership, why structure always wins over tools, how Lean becomes performative when the system isn’t designed for it, and the key questions leaders can ask to rebuild an environment where improvement becomes inevitable and sustainable.TIMESTAMPS [01:08] The headline: doing Lean won’t make you Toyota [02:40] “Tools do not override architecture” [03:22] When Lean turns performative: motion without meaningful change [04:15] What Toyota’s system enables [05:21] Why Lean fades after the consultants leave [06:29] Tools make you busy; architecture makes you durable [07:32] The leadership questions to rebuild the management architecture

February 5, 202611 min

[SOLO] How to Avoid Becoming a “Wait and See” Culture

In this solo episode, Hilary Corna breaks down what a “wait and see” culture really looks like inside growing organizations—especially during uncertainty—and why it quietly becomes one of the most expensive ways to run a business. She explains the three root causes that create reactive teams (fear of rocking the boat, unclear ownership, and overload), the hidden costs of waiting, and the simple cultural habits that help teams shift from reacting to leading—without needing a massive transformation.TIMESTAMPS[00:50] What a “wait and see” culture sounds like in real life[01:32] Defining the pattern: reacting instead of leading[02:58] Why companies become “wait and see” (3 root causes)[03:06] Root cause #1–2: fear of discomfort + unclear ownership[03:54] Root cause #3: overload (when improvement feels like “extra work”)[04:37] Reframing improvement: it’s part of the job, not “on top” of the job[06:15] The true cost of waiting (trust, burnout, chaos)[07:11] How to avoid it: practical cultural habits that create momentum[07:26] Habit #1: fix things while they’re still small[07:56] Habit #2: build a cadence for action (motion beats intention)[08:37] Habit #3: reward ownership, not perfection[09:22] The one-question challenge to start changing the culture today[09:45] The hidden danger: it teaches people to stop caring