The Lean Solutions Podcast

Hosted by Patrick Adams

Business

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Episodes

307

Latest episode

Nov 2026

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About the show

This podcast offers business solutions to help listeners develop and implement action plans for lean process improvement and implement continuous improvement projects, cost reductions, product quality enhancements, and process effectiveness improvement. Listeners come from many industries in both manufacturing and office applications.

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60 recent

November 10, 2026Episode 4525 min

Don’t Automate the Waste: Part 2

What You’ll Learn in This Episode: In this episode, Shayne Daughenbaugh welcomes back Dr. Anas Saeed to explore practical ways businesses can begin implementing artificial intelligence and automation. Building on their previous conversation about the risks of automating inefficient processes, they discuss how leaders can move beyond learning about AI and start using it to solve real business challenges. Dr. Saeed shares why organizations should start small, become familiar with AI tools, and identify repetitive, time-consuming tasks that could benefit from automation. The conversation explores opportunities for AI in lead generation, customer follow-up, sales, marketing, and content creation, along with how custom workflows and AI-powered systems can improve productivity and provide better visibility into business operations. You'll also learn why data quality, security, and human oversight are essential for successful AI implementation and how businesses can gradually expand their use of AI to improve efficiency, support decision making, and create new opportunities for growth. Key Takeaways: Start using AI with simple, everyday tasks to better understand its capabilities and limitations. Identify repetitive, time-consuming processes where AI can improve efficiency and productivity. AI can support business growth by automating lead generation, customer follow-ups, and marketing workflows. Successful AI implementation requires quality data, proper security, and human oversight to support better decision making. Links: https://www.linkedin.com/in/anas-saeed https://alphchi.com/ https://www.findleansolutions.com/

November 3, 2026Episode 4424 min

One Execution Mistake and How to Fix It

What You’ll Learn in This Episode: In this episode, Shayne Daughenbaugh is joined by Jesse DePriest to explore why accountability is often misunderstood and how leaders can transform it from a source of fear and blame into a powerful tool for growth, learning, and team success. They discuss common accountability mistakes, including using fear, avoiding difficult conversations, and creating environments where employees feel the need to protect themselves rather than openly address problems. Jesse shares why accountability should be viewed as a leadership skill and an act of care, emphasizing the importance of setting clear expectations, establishing performance and behavior standards, and making accountability part of everyday work. The conversation also explores how leaders can use coaching conversations to develop critical thinking, transfer ownership, and help employees take greater responsibility for outcomes. You'll also learn practical strategies for addressing performance issues without shame or blame, recognizing positive behaviors, and creating a culture where accountability encourages continuous improvement, stronger relationships, and shared success. Key Takeaways: Accountability is a leadership skill that should be practiced daily, not just when problems arise. Using accountability through fear, blame, or shame creates unhealthy behaviors and prevents learning and improvement. Effective accountability starts with clear expectations, constructive coaching, and empowering employees to take ownership. Accountability is an act of care, not control. Great leaders have difficult conversations because they want their people and teams to succeed. Links: https://www.linkedin.com/in/fjdepriest/ https://5lperformancegroup.com/ https://www.findleansolutions.com/

October 27, 2026Episode 4322 min

Don’t Automate the Waste: Part 1

What You’ll Learn in This Episode: In this episode, Shayne Daughenbaugh is joined by Dr. Anas Saeed to explore how organizations can successfully integrate artificial intelligence and automation into their business processes. They discuss why simply adding AI to existing workflows can amplify inefficiencies and why organizations need to rethink and redesign processes before introducing new technology. Dr. Saeed shares how businesses can become more AI-native by allowing technology to handle repetitive tasks while keeping people responsible for judgment, relationships, and complex decisions. The conversation also explores the importance of involving employees in system design, preparing for real-world exceptions, and understanding the limitations of AI. You'll also learn practical steps for evaluating whether a process is ready for automation, how to integrate AI with existing systems, and why ongoing monitoring and human oversight are essential for building reliable, effective solutions that improve productivity and create lasting value. Key Takeaways: 1. Automating a broken process only amplifies existing problems and inefficiencies. 2. Organizations should redesign processes for AI rather than simply adding technology to existing workflows. 3. AI should handle repetitive tasks while humans remain responsible for judgment, relationships, and exceptions. 4. Involving the people who perform the work is essential for identifying real-world challenges and designing effective automation. 5. Understanding AI's limitations and preparing for unexpected situations helps prevent automation failures. Links: https://www.linkedin.com/in/anas-saeed https://alphchi.com/ https://www.findleansolutions.com/

October 20, 2026Episode 4224 min

The Pressure Paradox: How Leaders Get in Their Own Way

What You’ll Learn in This Episode In this episode, Catherine McDonald is joined by Marilyn Rosa-Green to explore the pressure paradox and how the same drive that makes leaders successful under pressure can also lead to self-doubt, stress, and burnout. They discuss why high-performing leaders often normalize unhealthy levels of pressure, how to recognize the warning signs, and the difference between healthy ambition and unsustainable stress. Marilyn shares how leaders can identify patterns in their thinking and behaviors, manage their emotions, and focus on what they can control. The conversation also explores the role organizations play in creating healthier workplace cultures through psychological safety, supportive leadership, and everyday practices that prioritize employee well-being. Marilyn also explains how simplifying priorities, developing self-awareness, and focusing on what truly matters can help leaders reduce unnecessary pressure while continuing to perform at a high level. Key Takeaways The same drive that makes leaders successful under pressure can also lead to stress, self-doubt, and burnout. Recognizing the difference between healthy ambition and unsustainable pressure is essential for long-term success. Leaders influence workplace culture through how they manage stress, regulate emotions, and respond to challenges. Employee well-being must be reflected in everyday leadership behaviors, organizational policies, and workplace practices—not just wellness initiatives. Focusing on what you can control helps leaders manage pressure and make clearer decisions. Links: https://www.linkedin.com/in/consultmarilyn/ https://www.marilynrosaconsulting.com/ https://www.findleansolutions.com/

October 13, 2026Episode 4127 min

Improve First, Automate Second

What You’ll Learn in This Episode: In this episode, Patrick Adams and Catherine McDonald are joined by David Norris to explore why organizations should improve their processes before automating them. They discuss how jumping too quickly into automation or AI can result in organizations simply automating existing waste and complexity. David shares how leaders can understand the current state, identify root causes, involve the people doing the work, and eliminate unnecessary steps before introducing technology. The conversation also explores how to identify good opportunities for automation and build a culture where continuous improvement becomes part of everyday work. Episode 37_otter_ai_transcript Episode 37_otter_ai_transcript Key Takeaways: 1. Don’t automate waste—improve the process before adding technology 2. Understand the current state before designing the future state 3. Involve the people doing the work when identifying problems and improvement opportunities 4. Start small: choose one process, walk it, ask questions, and begin improving Links: https://www.linkedin.com/in/david-norris-17016b146/ https://elevatedmtnsolutions.com/ https://www.findleansolutions.com/

October 6, 2026Episode 4027 min

Stop Managing Lean. Start Growing People.

What You'll Learn in This Episode: In this episode, Andy Olrich and Catherine McDonald are joined by Lean culture coach Edwin Proper to explore why organizations need to stop managing Lean and start growing people . They discuss how lasting Lean cultures are built through small, consistent leadership habits rather than tools or one-time improvement initiatives. Edwin shares practical ways leaders can build engagement, psychological safety, and continuous improvement into everyday work—from morning meetings and celebrating small wins to creating space for employees to identify and solve problems. Key Takeaways: Building a Lean culture starts with growing people, not implementing tools Small, consistent leadership habits create lasting culture change Psychological safety gives people the confidence to learn, experiment, and improve Start small, stay consistent, and let continuous improvement become part of the organization's DN Links: https://www.linkedin.com/in/edwin-proper-growth/ https://v2.stan.store/ProperGrowth https://www.findleansolutions.com/

September 29, 2026Episode 3933 min

How Leadership Behavior Impacts Execution

What You'll Learn in This Episode: In this episode, Patrick Adams and Shayne Daughenbaugh are joined by returning guest Olaf Boettger to explore how continuous improvement and daily management apply beyond traditional operations, including sales, commercial teams, innovation, and product development. They discuss why effective daily management requires the courage to identify problems instead of hiding them, how leaders can create an environment where people feel comfortable sharing bad news, and why curiosity, humility, and consistent leadership behaviors are essential for building a true culture of continuous improvement. Key Takeaways: Continuous improvement applies everywhere—not just in operations You can't improve problems you're unwilling to acknowledge Leaders build trust by responding to problems with curiosity and support instead of blame Keep daily management simple, consistent, and focused on action, visual management, and problem solving Links: https://www.linkedin.com/in/olaf-boettger/ https://www.findleansolutions.com/

September 22, 2026Episode 3829 min

Why Smart Leaders Do Stupid Things

What You'll Learn in This Episode: In this episode, Shayne Daughenbaugh is joined by Michael Krumpak, executive coach, leadership advisor, and author of Why Smart Leaders Do Stupid Things , to explore why even experienced, well-intentioned leaders sometimes make poor decisions. They discuss how pressure, stress, and blind spots can disconnect a leader's intentions from their actions—and why recognizing those moments is an important part of becoming a stronger leader. Michael shares examples of how good intentions can create unintended results when leaders fail to understand the perspectives and needs of their people. The conversation explores the importance of curiosity, communication, and feedback in uncovering blind spots, along with why leaders need to continually adapt as they move from individual contributor to increasingly senior leadership roles. Finally, Shayne and Michael discuss practical ways leaders can become more self-aware by actively asking for feedback. Whether through assessments, 360-degree feedback, one-on-one conversations, or team discussions, the goal is to create an environment where people feel comfortable sharing what leaders may not be able to see themselves. Key Takeaways: Good intentions don't always lead to good leadership outcomes Feedback and curiosity help leaders uncover the blind spots they can't see themselves Strong leadership requires adapting your behaviors as your role and responsibilities change Self-awareness grows when leaders create an environment where people feel safe giving honest feedback Links: https://www.linkedin.com/in/coachkrumpak/ https://l4learningsolutions.com https://www.findleansolutions.com/

September 15, 2026Episode 3726 min

Before You Invest: The AI Readiness Check

What You'll Learn in This Episode: In this episode, Catherine McDonald is joined by Dajana Achelpohl to explore the AI readiness gap. The difference between simply giving people access to AI and actually creating meaningful business value from it. They discuss why organizations can invest in AI tools, licenses, and pilot programs yet still struggle to see measurable results or sustained adoption. Dajana introduces a practical five-question framework organizations can use to assess their AI readiness: Why? How? Who? What if? Then what? The conversation begins with understanding why AI is being introduced and connecting it to real business priorities rather than adopting it simply because everyone else is. They also explore why organizations need to understand how work actually gets done before deciding where AI belongs. That means involving the people closest to the work, identifying bottlenecks and repetitive tasks, and integrating AI directly into workflows instead of treating it as another tool sitting alongside the work. The conversation then turns to the people side of AI adoption, including AI literacy, leadership modeling, ongoing coaching, and giving employees the time and skills they need to become comfortable with new tools. Dajana also explains the importance of preparing for AI mistakes through human oversight, strong data practices, clear governance, and practical AI-use policies. Finally, they discuss why AI adoption is not a one-and-done initiative . Organizations need to continuously learn, gather feedback, reinforce AI use through leadership, and determine what happens after pilot programs if they want AI adoption to stick. Key Takeaways: Having access to AI doesn't automatically create business value Start with the business problem or opportunity—not the AI tool AI must be integrated into how work actually gets done Successful AI adoption requires bringing people along, building AI literacy, and modeling its use through leadership Links: https://stephanieangelo.com/ http://www.linkedin.com/in/stephanieangelosphr https://www.findleansolutions.com/summit-2026/ https://www.findleansolutions.com/

September 8, 2026Episode 3631 min

Culture Is the Hidden Process

What You'll Learn in This Episode: In this episode, Catherine McDonald is joined by Stephanie Angelo to explore why culture is the hidden process behind organizational performance. They discuss how organizations can improve processes all day long, but without a culture that supports trust, accountability, and engagement, those improvements are unlikely to stick. Stephanie explains why company culture should be viewed as a business strategy and offers a simple way to understand it: the personality of an organization. The conversation explores how leaders can intentionally shape that personality through values, behaviors, policies, and everyday interactions—and why creating a strong culture requires active involvement from senior leadership, not just middle managers or HR. The discussion also looks at psychological safety, differences in culture across teams, and the importance of creating alignment between departments. Stephanie shares practical insights into hiring for culture through behavior-based interviewing and explains how understanding a candidate's past behavior can provide a better picture of how they may contribute to an organization's culture. Finally, Catherine and Stephanie explore the growing role of AI in the workplace and why it should be used as a tool to prompt, assist, and support human thinking rather than replace it. They discuss the potential for AI to support team communication and collaboration while emphasizing the need to maintain human judgment and intentionality. Key Takeaways: 1. Culture is the hidden process that determines whether improvements truly stick 2. A strong company culture should be treated as an intentional business strategy 3. Culture is a shared responsibility, but senior leaders must actively model and support it 4. Hiring for culture requires understanding behaviors—not just skills and experience Links: https://stephanieangelo.com/ http://www.linkedin.com/in/stephanieangelosphr https://www.findleansolutions.com/summit-2026/ https://www.findleansolutions.com/