Being an Engineer

Hosted by Aaron Moncur

Technology Business Careers ScienceExplicit

Website RSS feed

Episodes

378

Latest episode

Aug 2026

Language

EN-US

About the show

The Being An Engineer podcast is a central repository in which we collect and share industry knowledge & best practices associated with the discipline of engineering. We hope that engineers throughout the world will benefit from this content as they connect with the companies, technologies, people, resources, and opportunities that are relevant to their engineering or engineering-adjacent roles. Contact us at info@teampipeline.us. Intro and Outro music by John Martell

Listen to episodes

60 recent

October 2, 2026Episode 4158 min

Matt Ketterer | The Brazilian Jiu Jitsu Episode

Send us Fan Mail This episode of Being An Engineer takes a detour from engineering and onto the mats as Aaron sits down with Pipeline Design & Engineering Principal Controls Engineer and longtime Brazilian Jiu-Jitsu practitioner Matt Ketterer . With more than 20 years of BJJ experience and a second-degree black belt, Matt shares what initially drew him to the sport, the humbling experience of being a beginner, and how his approach to training has evolved over the years. Aaron and Matt discuss why technique can overcome strength, learning to stay calm in uncomfortable situations, dealing with injuries, narrowing your focus to accelerate learning, and the strong bonds that form between training partners. They also explore some of the bigger lessons that extend well beyond Jiu-Jitsu: checking your ego, becoming comfortable with struggle, focusing on what actually works, and continuing to learn even when you feel like you’re going backwards. Whether you train BJJ, are curious about martial arts, or simply enjoy conversations about mastery and personal growth, there’s plenty to take away from this one. LINKS: Matt Ketterer LinkedIn: https://www.linkedin.com/in/matthewketterer/ PDX 2026 is October 20-21 in Phoenix, AZ. Learn more and register at https://pdexpo.engineer/ Subscribe to the show to get notified so you don't miss new episodes every Friday. The Being An Engineer podcast is brought to you by Pipeline Design & Engineering. Pipeline partners with medical & other device engineering teams who need turnkey equipment like cycle test machines, custom test fixtures, automation equipment, assembly jigs, inspection stations and more. You can find us at www.teampipeline.us Watch the show on YouTube : www.youtube.com/@TeamPipelineus

September 25, 2026Episode 4043 min

Dakota Welker | User Needs, Design Inputs, Verification & Validation

Send us Fan Mail Dakota Welker is a mechanical engineer, product developer, and founder of Think MedTek , an engineering consultancy focused on helping startups transform early-stage ideas into functional, manufacturable products. A Purdue University graduate with a background in engineering technology and organizational leadership, Dakota has worked across medical devices, industrial automation, pneumatic systems, and other forms of physical product development. Through Think MedTek, Dakota works closely with physician inventors, hardware founders, and growing product companies that need experienced mechanical leadership without immediately building a full internal engineering team. His work covers product design, CAD engineering, prototyping, design optimization, testing, and preparation for manufacturing and regulatory requirements. Dakota’s project experience includes leading a medical-device redesigns with validated improvements, developing a multidisciplinary nephrology prototype in 12 weeks, and designing surgical and prosthetic concepts that contributed to patent filings and grant opportunities. He has also taken over projects that stalled during previous vendor or freelancer engagements, helping clients improve both technical quality and development timelines. His approach is built around treating every prototype as though it could enter production in the near future. Rather than postponing manufacturability, documentation, supplier planning, and risk reduction, Dakota incorporates them throughout the development process. That philosophy allows startups to create prototypes that do more than demonstrate an idea—they support testing, fundraising, regulatory planning, and the eventual transition into production. Think MedTek similarly emphasizes rapid iteration, startup-conscious budgeting, and designing for real-world use from the beginning. LINKS: Dakota Welker LinkedIn: https://www.linkedin.com/in/dakota-welker-834453b0/ Think MedTek website: https://thinkmedtek.com/ Aaron Moncur, host PDX 2026 is October 20-21 in Phoenix, AZ. Learn more and register at https://pdexpo.engineer/ Subscribe to the show to get notified so you don't miss new episodes every Friday. The Being An Engineer podcast is brought to you by Pipeline Design & Engineering. Pipeline partners with medical & other device engineering teams who need turnkey equipment like cycle test machines, custom test fixtures, automation equipment, assembly jigs, inspection stations and more. You can find us at www.teampipeline.us Watch the show on YouTube : www.youtube.com/@TeamPipelineus

September 18, 2026Episode 3954 min

Elif Miskioglu | The Science of How to Build Engineering Intuition

Send us Fan Mail Elif Miskioğlu is an Associate Professor of Chemical Engineering at Bucknell University and a scholar of engineering education. She holds a B.S. in Chemical and Biological Engineering with a genetics minor from Iowa State University, along with an M.S. and Ph.D. in Chemical Engineering from The Ohio State University. At Bucknell, she has taught courses including separations, senior design, technical and professional communication, mass and energy balances, and thermodynamics. Elif’s early technical research focused on bacterial biosensors capable of screening pesticides that target Anopheles gambiae , the mosquito species associated with malaria transmission. That work, combined with exposure to infectious disease and epidemiology, shaped her interest in the broader context surrounding engineering problems: who they affect, how solutions are used, and what engineers need to understand beyond the purely technical details. Today, Elif’s scholarship centers on how engineers develop from novices into experts, with a special focus on engineering intuition. Her work explores how engineers learn to judge whether a solution is reasonable, predict outcomes, make decisions under uncertainty, and connect formal analysis with experience-based judgment. In 2025, she received a five-year, $650,000 NSF CAREER Award for her project “It’s Not Sorcery, It’s Skill,” which investigates how professional and personal experiences shape the way engineers use intuition in practice. What makes Elif’s work especially relevant to practicing engineers is her commitment to bridging the gap between education theory and day-to-day engineering practice. She is not only studying how engineers think; she is working to help educators and industry leaders better cultivate the judgment, communication, and problem-solving habits that young engineers need to become effective professionals. LINKS: Elif Miskioğlu LinkedIn: https://www.linkedin.com/in/elif-miskio%C4%9Flu-649b7135/ Aaron Moncur, host PDX 2026 is October 20-21 in Phoenix, AZ. Learn more and register at https://pdexpo.engineer/ Subscribe to the show to get notified so you don't miss new episodes every Friday. The Being An Engineer podcast is brought to you by Pipeline Design & Engineering. Pipeline partners with medical & other device engineering teams who need turnkey equipment like cycle test machines, custom test fixtures, automation equipment, assembly jigs, inspection stations and more. You can find us at www.teampipeline.us Watch the show on YouTube : www.youtube.com/@TeamPipelineus

September 11, 2026Episode 381 hr 6 min

Antonio Valadez & Nate Post | Building Better Engineers Through Better Leadership

Send us Fan Mail Nate Post and Antonio “Tony” Valadez bring decades of combined experience leading engineering, manufacturing, continuous improvement, and new product introduction efforts within the medical-device industry. Nate currently serves as Director of New Product Introduction at Edwards Lifesciences, where his career has progressed through manufacturing leadership and NPI roles. Outside of medical devices, he is the founder of Blue Collar Blades, where he handcrafts knives and other tools—a side of his career that combines engineering curiosity, craftsmanship, and entrepreneurship. Tony has spent roughly 30 years in manufacturing, with extensive experience in manufacturing engineering, process improvement, design transfer, validation, lean manufacturing, and engineering leadership. After holding senior engineering leadership roles across the medical-device industry, he recently founded Nexcellence Engineering Solutions, where he provides consulting and training services to regulated manufacturers. But the connection between Nate and Tony goes deeper than a shared industry. Earlier in their careers, Tony managed Nate during his time in R&D pilot manufacturing. Nate remembers Tony telling him that his job as a leader wasn't to change Nate's leadership style to resemble his own, but to help refine it and bring out the best version of the leader Nate already was. That philosophy left a lasting impression and became part of the reason Nate wanted to introduce Tony to the Being An Engineer community. In this conversation, Nate, Tony, and Aaron explore engineering leadership through the lens of an actual mentor-mentee relationship: how leaders recognize potential, give people meaningful opportunities, build trust, provide difficult feedback, and develop the capabilities their organizations will need in the future. They also discuss why technical organizations can’t separate people development from business performance—and how engineers can become leaders without losing the qualities that made them effective engineers in the first place. LINKS: Nate Post LinkedIn: https://www.linkedin.com/in/nate-post/ Antonio “Tony” Valadez LinkedIn: https://www.linkedin.com/in/antonio-valadez-946621356/ Guest website: https://nexcellence-engineering--91l1gak.gamma.site/ Aaron Moncur, host PDX 2026 is October 20-21 in Phoenix, AZ. Learn more and register at https://pdexpo.engineer/ Subscribe to the show to get notified so you don't miss new episodes every Friday. The Being An Engineer podcast is brought to you by Pipeline Design & Engineering. Pipeline partners with medical & other device engineering teams who need turnkey equipment like cycle test machines, custom test fixtures, automation equipment, assembly jigs, inspection stations and more. You can find us at www.teampipeline.us Watch the show on YouTube : www.youtube.com/@TeamPipelineus

September 4, 2026Episode 3736 min

Jacob Evink | From CAD to Mechanical Curiosity: Student Engineer Spotlight

Send us Fan Mail Jacob Evink is a mechanical engineering student at Western Michigan University with interests in mechanical design, robotics, manufacturing, and product development. Rather than waiting until graduation to begin practicing engineering, Jacob is actively developing projects that allow him to apply CAD, prototyping, electronics, and mechanical problem-solving to real-world challenges. His industry experience has already exposed him to several sides of the product-development process. During an engineering design internship, Jacob created and modified CAD models, prepared manufacturing drawings, supported prototype development and testing, participated in design reviews, and collaborated with cross-functional engineering teams. He now works in a high-volume injection-molding environment, where he operates production machinery, performs quality inspections, and troubleshoots problems that can affect production. Outside of work and school, Jacob is building an online engineering community by sharing his projects and lessons publicly. His content includes not only successful results, but also the mistakes, failed ideas, and repeated iterations that are often responsible for the greatest amount of learning. Jacob also serves in a leadership role as a founding member of a fraternity chapter at Western Michigan University. As he continues through his engineering education, he is developing a perspective that combines technical curiosity, hands-on manufacturing experience, leadership, and a willingness to learn in public. LINKS: Jacob Evink LinkedIn: https://www.linkedin.com/in/jacob-evink-b67b12353/ Jacob Evink Instagram: https://www.instagram.com/gruff.makes?utm_source=qr Aaron Moncur, host PDX 2026 is October 20-21 in Phoenix, AZ. Learn more and register at https://pdexpo.engineer/ Subscribe to the show to get notified so you don't miss new episodes every Friday. The Being An Engineer podcast is brought to you by Pipeline Design & Engineering. Pipeline partners with medical & other device engineering teams who need turnkey equipment like cycle test machines, custom test fixtures, automation equipment, assembly jigs, inspection stations and more. You can find us at www.teampipeline.us Watch the show on YouTube : www.youtube.com/@TeamPipelineus

August 28, 2026Episode 3647 min

Robert States | How Engineers Can Thrive in Corporate R&D

Send us Fan Mail Robert States is Vice President of Technical Services at Cormica Medical Device & Pharmaceutical Testing, where he supports clients across medical device, pharmaceutical, and combination product testing. His work spans development strategy, risk management, testing strategy, process development, supply chain optimization, and regulatory-minded technical problem solving. Cormica’s announcement of his appointment highlighted his role in strengthening global technical services across UK, US, and EU laboratories. Before joining Cormica , Rob spent more than 20 years at Stress Engineering Services, where he held leadership roles across medical device and pharma, consumer products, strategic client engagement, and consulting. Stress Engineering’s medical and pharmaceutical practice focuses on product design, analysis, testing, failure analysis, material science, packaging, manufacturing support, reliability, and regulatory-grade engineering solutions—areas that align closely with Rob’s career-long focus on helping organizations solve difficult technical and business problems. Rob’s technical foundation is in plastics engineering, supported by an MBA from Ashland University and a BS in Plastics Engineering from Penn State. Over his career, he has worked across companies including Procter & Gamble, Newell Brands, Stress Engineering Services, Accelitek, and now Cormica. His experience gives him a rare perspective that bridges hands-on engineering, product development, failure remediation, consulting, business strategy, and executive-level technical leadership. A central theme of this conversation is how engineers can thrive in corporate R&D environments. Rob wants to explore the intersection of budgeting, project success, layoffs, and business performance—and how engineers can use that understanding to make better decisions, protect their careers, and create more value for their organizations. Rather than treating corporate realities as distractions from engineering, Rob sees them as forces engineers can learn to understand and navigate. LINKS: Robert States LinkedIn: https://www.linkedin.com/in/plasticpro/ Cormica Website: https://www.cormica.com/ Aaron Moncur, host PDX 2026 is October 20-21 in Phoenix, AZ. Learn more and register at https://pdexpo.engineer/ Subscribe to the show to get notified so you don't miss new episodes every Friday. The Being An Engineer podcast is brought to you by Pipeline Design & Engineering. Pipeline partners with medical & other device engineering teams who need turnkey equipment like cycle test machines, custom test fixtures, automation equipment, assembly jigs, inspection stations and more. You can find us at www.teampipeline.us Watch the show on YouTube : www.youtube.com/@TeamPipelineus

August 21, 2026Episode 3548 min

Michael Brooks | How BayCath Medical Is Rethinking Catheter Development

Send us Fan Mail Michael Brooks is the founder and CEO of BayCath Medical , a Silicon Valley medical-device company specializing in the design, development, and contract manufacturing of catheter-based products. BayCath was created to give startups and fast-moving R&D teams a more collaborative manufacturing partner—one capable of supporting rapid prototyping, iterative development, pilot production, and smoother transfers into manufacturing. Michael launched BayCath after seeing catheter development lead times grow and watching delays interfere with customer timelines. His vision is to create an environment where engineers, physicians, and manufacturing specialists can work closely together, explore multiple solutions, and make informed design decisions without wasting valuable time or capital. Before becoming a founder, Michael held program management, engineering, and manufacturing roles throughout the medical-device industry. Across those positions, he gained experience in braided and coiled catheters, material selection, process development, design for manufacturing, validation, manufacturing transfers, fixture development, supplier management, and regulatory support. He also led high-priority customer programs, helped establish project-management processes, and coordinated complex work across technical, operational, and customer-facing teams. Michael earned his bachelor’s degree in biomedical engineering from the University of California, Davis, along with a minor in technology management. His career has placed him at the intersection of hands-on engineering, customer communication, program leadership, and entrepreneurship—giving him a valuable perspective on what it takes to move medical-device ideas from early prototypes toward production and, ultimately, patient care. LINKS: Michael Brooks LinkedIn: https://www.linkedin.com/in/micbrooks10/ BayCath Website: https://www.baycath.com/ Innovation Week: https://www.baycath.com/workshops MedTech Bay Area Networking LinkedIn: https://www.linkedin.com/company/medtech-bay-area/ Aaron Moncur, host PDX 2026 is October 20-21 in Phoenix, AZ. Learn more and register at https://pdexpo.engineer/ Subscribe to the show to get notified so you don't miss new episodes every Friday. The Being An Engineer podcast is brought to you by Pipeline Design & Engineering. Pipeline partners with medical & other device engineering teams who need turnkey equipment like cycle test machines, custom test fixtures, automation equipment, assembly jigs, inspection stations and more. You can find us at www.teampipeline.us Watch the show on YouTube : www.youtube.com/@TeamPipelineus

August 14, 2026Episode 341 hr 11 min

Tony Kelbert | Authenticity, Engineering, and the Business of Manufacturing

Send us Fan Mail Tony Kelbert is a mechanical engineer, manufacturing strategist, and Chief Burrito Officer at AeroGrowth, an organization focused on helping precision manufacturers pursue and win the right aerospace and defense work. Drawing on experience from both the OEM and supplier sides of the industry, Tony helps manufacturers better understand positioning, quoting, customer relationships, and the realities of selling into complex aerospace supply chains. Tony began his engineering career at a defense vehicle manufacturer, where he designed lightweight, durable components for severe-duty military vehicles, managed mass properties for a weight-sensitive program, and led a team of designers. He later spent several years at a major aerospace company, designing medical oxygen systems for transport aircraft and lightweight structural components for VIP aircraft interiors while serving as a liaison between engineering and manufacturing. His career eventually expanded beyond traditional product design. Tony moved into manufacturing business development, worked as a senior mechanical engineer at a product development firm, and became a venture advisor focused on manufacturing. These experiences gave him a broader view of how technical capabilities, customer selection, pricing, sales, and company culture affect the long-term health of a manufacturing business. Tony is also the managing partner of goodthink labs, where he uses engineering analysis, experiments, storytelling, and occasional unnecessary inventions to make technical subjects more engaging. He earned his bachelor’s degree in mechanical engineering from the University of Minnesota and now brings together engineering experience, business strategy, curiosity, and humor to help manufacturers build businesses worth owning. LINKS: Tony Kelbert LinkedIn: https://www.linkedin.com/in/tonykelbert Tony Kelbert website: https://aerogrowthllc.com/ Aaron Moncur, host PDX 2026 is October 20-21 in Phoenix, AZ. Learn more and register at https://pdexpo.engineer/ Subscribe to the show to get notified so you don't miss new episodes every Friday. The Being An Engineer podcast is brought to you by Pipeline Design & Engineering. Pipeline partners with medical & other device engineering teams who need turnkey equipment like cycle test machines, custom test fixtures, automation equipment, assembly jigs, inspection stations and more. You can find us at www.teampipeline.us Watch the show on YouTube : www.youtube.com/@TeamPipelineus

August 7, 2026Episode 331 hr 0 min

S7E33 Sam Thomason | The Black Magic of Nano-Machining

Send us Fan Mail Sam Thomason ’s career sits at the intersection of technical sales, manufacturing automation, Japanese business culture, and advanced machining. With more than 14 years of experience in CNC machinery, factory automation, and industrial robotics, Sam has worked across the U.S., Japan, and Australia helping manufacturers evaluate and adopt technologies that improve productivity, safety, and competitiveness. He is currently National Sales Manager for Shibaura Machine Company, America’s Nano Processing division, where he is responsible for U.S. sales strategy and customer development around the UVM Series ultra-precision machining platforms. His work involves helping engineering, R&D, tooling, and executive teams define applications, validate processes, and qualify advanced nano-machining capabilities for industries such as optics, photonics, medical devices, semiconductor-adjacent manufacturing, and high-precision moldmaking. Shibaura describes the UVM Series as high-precision machining centers built around high-speed, high-quality machining with high-precision aerostatic bearing spindles, with applications in precision molds, automotive lighting, lenses, smartphone frames, LED packaging molds, and precision parts machining. Before joining Shibaura Machine, Sam held roles in automation, robotics, machine tools, and business development with organizations including Workr Labs, Yuasa International, Konica Minolta Australia, SE4, and TAKAMAZ. His early career included working in Japan as an application engineer and technical sales/cutting engineer at TAKAMAZ, giving him a practical foundation in CNC programming, machining applications, and communicating technical details across cultures. Sam’s background also includes robotics and teleoperation, including work with SE4 in Tokyo, where he helped demonstrate latency-resilient robotic teleoperation software and even supported a live international demo operating a dual-arm robot in Tokyo from Abu Dhabi despite more than 30 seconds of video lag. That experience gives him a broad perspective on where automation is headed, from industrial robotics to ultra-precision machining. For this conversation, Sam wants to focus on non-traditional machining topics such as non-machining, diamond turning, and hard milling. His perspective should be especially valuable for engineers who want to understand where conventional manufacturing assumptions break down, when ultra-precision equipment changes the process equation, and how technologies like diamond turning and hard milling can open new possibilities in optics, tooling, molds, medical components, and advanced manufacturing. LINKS: Sam Thomason LinkedIn: https://www.linkedin.com/in/sam-thomason/ Aaron Moncur, host PDX 2026 is October 20-21 in Phoenix, AZ. Learn more and register at https://pdexpo.engineer/ Subscribe to the show to get notified so you don't miss new episodes every Friday. The Being An Engineer podcast is brought to you by Pipeline Design & Engineering. Pipeline partners with medical & other device engineering teams who need turnkey equipment like cycle test machines, custom test fixtures, automation equipment, assembly jigs, inspection stations and more. You can find us at www.teampipeline.us Watch the show on YouTube : www.youtube.com/@TeamPipelineus

July 31, 2026Episode 3246 min

S7E32 Steven Szymeczek | From Taking Things Apart to Teaching Engineers How to Build

Send us Fan Mail Steven Szymeczek joins the podcast to share a career shaped by curiosity, hands-on learning, and a willingness to explore new opportunities. He traces his path from taking apart gadgets as a child to manufacturing crop-duster components early in his career, designing aircraft interiors, and eventually launching his own product development business. Steven and Aaron discuss the realities of moving from engineering into entrepreneurship, including learning how to communicate with customers, build a dependable network of manufacturing partners, price projects appropriately, and avoid overextending yourself to win the wrong work. Steven also shares the story of an early product-development client whose invention eventually appeared on Shark Tank, along with the lessons he learned about translating an entrepreneur’s vision into a manufacturable product. The conversation also explores the rapid evolution of additive manufacturing, from the unreliable desktop printers of the early days to today’s fast, accessible systems. Steven explains the differences between technologies such as Multi Jet Fusion and selective laser sintering, why polymer powder-bed fusion is becoming more accessible, and how rapid prototyping enables engineers to fail early, learn quickly, and improve designs faster. Finally, Steven describes his work at Boise State University, where he teaches additive manufacturing and leads a product development lab that gives students experience working on real client projects. From 3D-printed combat robots to medical devices and entrepreneurial product concepts, Steven is helping the next generation of engineers build practical skills, embrace experimentation, and enter their careers with meaningful hands-on experience. LINKS: Steven Szymeczek LinkedIn: https://www.linkedin.com/in/steven-m-szymeczek-0a33608a/ Aaron Moncur, host PDX 2026 is October 20-21 in Phoenix, AZ. Learn more and register at https://pdexpo.engineer/ Subscribe to the show to get notified so you don't miss new episodes every Friday. The Being An Engineer podcast is brought to you by Pipeline Design & Engineering. Pipeline partners with medical & other device engineering teams who need turnkey equipment like cycle test machines, custom test fixtures, automation equipment, assembly jigs, inspection stations and more. You can find us at www.teampipeline.us Watch the show on YouTube : www.youtube.com/@TeamPipelineus