Engineering Resilient Supply Chains, AI Integration, and Leadership with Kerry McCarthy
In this episode, hosts Donna Palumbo and Tom Nightingale sit down with Kerry McCarthy, Fellow of Supply Chain Resilience at LMI and Corporate Advisory Board member for the Center for Supply Chain Research. Kerry reflects on more than two decades of supply chain transformation, charting the critical shift from lean, just-in-time cost optimization to building strategic, mission-ready resilience. Drawing on extensive experience across public and commercial sectors, he outlines how leaders can economically prioritize risk, harness AI and simulation modeling for predictive decision-making, and overcome common-mode failure blind spots. Additionally, Kerry shares his LEAD management framework, emphasizing why critical thinking, structured cross-sector collaboration, and proactive preparation are essential to navigating modern global disruption. Takeaways: The strategic evolution of supply chain resilience from a reactive cost center to a driver of competitive advantage and growth Frameworks for economically evaluating risk through pre-mortems, consequence analysis, and targeted mitigation investments Leveraging AI, large language models, and predictive analytics while keeping human decision-makers firmly in the loop Practical leadership strategies to transition teams from reactive fire-fighting to proactive operational recovery Stay connected with CSCR on LinkedIn ( Center for Supply Chain Research ) and Instagram ( @pennstatesupplychain ), and be sure to follow us on Spotify, Apple Podcasts, or wherever you are tuning into Unpacked: Insights hosted by the Penn State Smeal Center for Supply Chain Research™. Thank you for joining us! Visit our website: https://www.smeal.psu.edu/cscr Bio: Kerry McCarthy is a Fellow at LMI. In his role, he focuses on developing, integrating, and implementing innovative ideas across all of LMI’s mission areas and for LMI’s clients. He oversees supply chain resilience projects, acts as a technical advisor, and drives innovation through collaboration with academia, industry, and government. Previously, he served as the supply chain resilience practice area lead at LMI, where he oversaw business development, managed functional and technical consultants, and directed various projects. He has over 20 years of experience working with various organizations—such as the Department of Defense, Department of Agriculture, Department of Veteran Affairs, NASA, Amtrak, Federal Emergency Management Agency, North Atlantic Treaty Organization, Intelligence Agencies, and private sector clients—to improve the resilience of their supply chains through data analytics, policy development, and program support. Kerry is a board member on the Supply Chain Risk Leadership Council, President of Pittsburgh’s Institute of Industrial and Systems Engineers Chapter, and an active member in the Council of Supply Chain Management Professionals and Penn State’s Center for Supply Chain Research. Kerry has a bachelor’s in industrial engineering from the University of Pittsburgh and both an MBA and master’s in supply chain from Indiana University (Bloomington). He is also a certified Project Management Professional.

