Efficiency and Reliability Audio Case Studies

Hosted by IGS

Technology

Website RSS feed

Episodes

Latest episode

Apr 2026

Language

EN-US

About the show

Listen to our case studies that focus on challenges and innovative solutions for combating corrosion and erosion issues in industrial plants.

Listen to episodes

60 recent

April 14, 20262 min

EPISODE 60 - Integrated Global Services Announces Acquisition of Flamsprutarna AB

Integrated Global Services (IGS) has acquired Flamsprutarna AB, a provider of turbine maintenance and thermal spray services with over 40 years of experience.This acquisition expands IGS’s capabilities across gas turbines, steam turbines, and nuclear assets, strengthening its ability to support power generation operators with integrated, multi-technology solutions.In this episode, we cover what the acquisition means, how the combined capabilities enhance outage execution and asset reliability, and what this signals for the future of global power plant maintenance.

February 26, 20262 min

EPISODE 59 - Restoring SCR Performance at Apex Four Corners Power Station

A case study outlining performance challenges at the 1040 MW Apex Four Corners coal-fired power station, where ash buildup, failed LPA screens, and degraded air cannon systems led to rising differential pressure, reduced output, and catalyst damage within the SCR system. The study explores the operational impact of ineffective cleaning and component failure, highlighting how these issues increased maintenance demand, safety risks, and emission compliance pressure over time. PHL

January 14, 20262 min

EPISODE 58 - How a Large Refinery Achieved 9.8% Fuel Savings Through Fired Heater Optimization podcast

A case study on fired heater performance challenges at one of the world’s largest integrated refining and petrochemical complexes in India. The episode explores how refractory degradation, tube oxidation, and declining heat transfer efficiency impact fuel consumption, emissions, and long-term reliability, and why a holistic approach to fired heater integrity is critical for sustained efficiency at scale.

December 15, 20255 min

EPISODE 57 - Restoring Reliability in a Supercritical CFB Unit

A multi-year case study of how HVTS cladding transformed a European biomass power station, from quarterly outages and recurring tube failures to predictable annual inspections and zero failures in protected zones.

October 16, 20253 min

EPISODE 56 - HVTS in Offshore Service: Slug Catcher Corrosion Case Study

An offshore platform faced pitting corrosion on stainless steel–clad slug catchers. HVTS was applied as a weld overlay alternative, achieving reliable corrosion protection under sour service conditions and delivering significant cost savings.

October 1, 20252 min

EPISODE 55 - Stripper Tower H2S & HCl Corrosion Protection at Gulf Coast Refinery

This episode explores a Gulf Coast refinery’s battle with severe H2S and HCl corrosion in critical stripper towers and a debutanizer. We cover the risks to reliability and safety, and how the refinery addressed these challenges during a major turnaround.

August 14, 20252 min

EPISODE 54 - Refinery Tackles Declining Furnace Performance and Rising Stack Temperatures Without Shutdown

A refinery restored furnace efficiency and reduced stack temperatures through targeted maintenance solutions, avoiding costly operational downtime.

July 11, 20254 min

EPISODE 53 - Extending Reactor Lifespan with Targeted Cladding Solutions

In this episode, we examine how a Middle Eastern petrochemical plant reduced costly shutdowns and improved reliability by applying IGS cladding technology inside a reactor for the first time. A practical look at implementation, challenges, and long-term results.

June 23, 20253 min

EPISODE 52 - What is Asset Vitality?

In this episode of The Efficiency and Reliability Podcast, we unpack Asset Vitality: IGS’s integrated approach to improving performance in power, petrochemical, and process industries. Discover how companies are cutting fuel use, boosting uptime, and extending asset life—without costly shutdowns or replacements. Real results, proven technologies, and global impact—this is Asset Vitality in action.

June 5, 20255 min

EPISODE 51 - How a Canadian Refinery Overcame Metallurgy Challenges in Renewables Conversion

This episode explores how a Canadian refinery addressed complex corrosion and metallurgy challenges during its shift to renewable fuels using a faster, cost-effective thermal spray alternative to welding.